Cellular Light Weight Concrete Block Plant (CLC)
Cellular Light Weight Concrete Block Plant (CLC)
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The Machine is working fully automatic. Therefore no manual dilution of water and foaming agent is necessary and the foam can be produced continuously. The System is ready to use. To run the system only two further vessels one for foaming agent (approx. 10 liters) and another one for water (approx. 100 liters) are necessary.
The whole system is running at a low air pressure (100-200 mbar) and is producing a very strong foam bubble membrane. The foam Generator is equipped also customized requirements with a PLC from sie-men / messing make. This is enabling the easy adoption into existing and new concrete batching plants. An automatic cleaning system is also provided as a part of the machine, thus the cleaning of the system takes place at the touch of a button, avoiding troublesome manual cleaning. The foam density can be adjusted precisely by 1 g/1.
Standard Features
Standard Features
Available in working capacity of 1 Cubic meter – 2.5 cubic meter liters.
Designed for atmospheric operation
Top cover depending on the length of the blender.
Front end or Centrally located Flush bottom discharge valve.
Stuffing Boxes with easily disassembled housings. Gland packing provided.
All exterior surfaces are painted with enamel paint.
Squirrel cage, three phase induction motors suitable for 415 Volts, 50 Hz.
Single Speed Drive.
Blender is mounted on supports providing adequate discharge clearance.
Customized Features
Customized Features
Wear resistant liner plates for abrasive products.
Ribbon agitator may give multiple discharge positions.
Manually or pneumatically operated Butterfly Valve, Slide Gate Valve, Diaphragm Valve etc. for discharge.
Split design stuffing boxes, Air-purging boxes, Mechanical Seals.
Good Manufacturing Practice.
Explosion-proof motors with electrical control panel.
Spraying system for liquid injection.
Jacket for heating, cooling.
Inspection, cleaning windows on the container, cover.
Cover opening, Nuzzles as required.
Features
Features
Integrated CLC Unit Mixer, 1.3 m3
Gear Motor, 10 H.P.
Foam Generator
Compressor
Control Panel
Belt Conveyour, 2 H.P.
Testing equipment on Site
Tool Kit
High Speed Water Discharging system
Free (Foaming agent 100 ltr & System Erection)
Concrete Conveyer Trolley
Block Shifting Trolley
Ribbon Blender Mixer
Ribbon Blender Mixer
Technical Specification
Technical Specification
Foam Generator
Foam Generator
1 H.P. Single Phase motor
Foam out put 300-400 lts/min
Automatic time setting to off the motor
Inside wall are ½ “ used
Digital Foam generator
Foam lacing unit
Daily take 100 cubic meter with our foam generator
We recommended Foaming agent 80g/1 to 99 g/1
Foaming Agent
Foaming agent is our unique enzyme based foaming agent. This foaming agent is manufactured in a unique fermentation process and not through the main used method of acid hydrolysed. Our Making process enables us to separate exactly the needed proteins for specific characteristic according to their molecular weight. This Method leads to excellent products with the surrounding matrix but servers solely as wrapping material for the air to be encapsulated in the concrete.
Control Panel
Control Panel
Control desk are used to control various motors/gadgets on/off. Remotely settled in any comfortable place and for monitoring. Main MCC panel is located nearer to mixer inside the plant area and multicore cable is we have a range of custom-made control desks, completely designed and manufactured by SEE for all types of functions are related to our application. It is easy to control the whole plat from one place only. In Control panel we use I & T make / equivalent switches & relays only.
Load Sensor
Load Sensor
The Load sensor is exclusively made for measuring the required quantum of mixing material like fly ash, water, cement while the production of CLC foam base slurries. It is mounted on bottom base frame of ribbon mixer. It works on blending beam design.
Compressor
Compressor
Item Stationary: Air Compressor.
Type: Single stage
MOTOR: 5.0 HP
Free air: CMC@ Max. pressure 10
Max Pressure (PSI): 135
(F) NPT/BSPT Outlet(Ln.):1/4
Tank Type: Horizontal
Tank(Gal.): 29.
Tank (ASME Code): Yes.
Pump RPM: 1440
Pump Oil Capacity (OZ.): 15.5
Electrical Start: YES
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